Industrial means

 

Most important technologies of selective plating

 

Type of coatings

 

 

Industrial means



9 000 m2 of industrial buildings in the Siaugues Saint Romain unit


5 800 KVA installed.

Nine plating machines:

Two machines for full tin plating on copper or steel in coils.

One machine for full tin or nickel plating on Aluminium in bars or coils.

Two machines for silver or tin plating (in a full or selective way) on copper or steel in coils.

One machine for selective tin plating on copper or steel in coils.

One reel to reel machine specialized in "solar coatings ".

One machine specialized in "solar coatings " in panels.

A waste water treatment plant with a capacity of 30 m3 / h.

A technical department with ten experts in chemical and electrochemical processes, in "materiaux" as well as in mechanical systems.

Shifts of chemical and mechanical maintenance support our production shifts 24h/24h.

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Major technologies of selectivity.

Two technologies of selectivity are being used on the production unit :

 

1. Plating edges by depth controlled level.

2. Plating strips or edges after taping.

 

Plating edges by depth controlled level.

Working schema.

Main characteristics of the coating.

Geometrical accuracy of the deposit : - 0 + 2 mm

Minimum width of the strips: > 3 mm

Applied only on the edges of the band.

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Plating edges or strips after taping .

Working schema.


Main characteristics of the deposit.

Geometrical accuracy of the deposit : ± 0.2 mm from one edge of the band

Minimum width of the strips : > 1.5 mm

This system is more efficient for 2D parts when the parts are strong enough to support the taping operation.

Several strips on the two sides are possible.

 

Examples.

Silver and Tin plated strips

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Know how used in the Siaugues Saint Romain Unit

NB : The deposits can be combined on the same base metal: possibility of depositing strips after having applied a total deposit.

 

Platings for connectors or electrical applications

Selective or full tin on flat laminate, bar or profiled strip, stamped strip, wire or tube.

Selective or full nickel plating on flat laminate, bar or profiled strip, stamped strip, wire or tube made in alloys of copper or alloys of steel.

Silver or gold plating full or selective on laminate made in alloys of copper or alloys of steel.

Full or selective tin, silver or nickel on laminate made in alloys of copper or alloys of steel.


 

Coatings for special applications

Anodisation on aluminium and alloys of aluminium.

Brass plating on steel.

 

Coatings for solar panels .

PEMSOL 3.0 coating on copper or alloys.

Black oxydation of copper .

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Full or selective tin (in strips) on flat laminated band, profiles, stamped pieces, wire or tubes.
  Dimensions Deposit Strips
Types of plating Strip Tube Wire Thickness Width
(excluding
tube - wire)
Tolerance
(excluding
tube - wire)
Dull tin < 220 mm 3 to
16 mm
1 to
8 mm
>20 µm 0.5 mm
min
± 0.2 mm
min
Bright tin < 230 mm 3 to
16 mm
1 to
8 mm
>8 µm 0.5 mm
min
± 0.2 mm
min
PEM 1.6 < 215 mm 0.8 to
1.2 µm
0.5 mm
min
± 0.2 mm
min
Reflowed tin < 215 mm 3 to
6 µm
0.5 mm
min
± 0.2 mm
min
Tin/lead < 80 mm 3 to
16 mm
1 to
8 mm
3 to
6 µm
0.5 mm
min
± 0.2 mm
min

Contact us for other dimensions or thicknesses.
Full or selective Nickel (in strips) on flat laminated band, profiles, stamped pieces, wire or tubes.

  Dimensions Deposit Strips
Types of Plating Strip Thickeness Width Tolerance*
Dull nickel < 200 mm < 6 µm 0.5 mm mini

± 0.2mm min

Semi-bright nickel < 200 mm < 6 µm 0.5 mm mini

± 0.2mm min

Bright nickel < 200 mm < 6 µm 0.5 mm mini

± 0.2mm min

Phosphorous nickel < 200 mm < 1 µm 0.5 mm mini

± 0.2mm min


*± 0.1mm mini on particular products
Contact us for other dimensions or thicknesses.
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Silver and Gold plating in full or selective (in strips) on laminated flat band, profiles or stamped pieces.


  Dimensions Deposit Strips
Types of plating Strip Thickness Width Tolerance
Dull silver < 210 mm > 20 µm - ± 2 µm 0.5 mm min

± 0.2mm min

Bright silver < 210 mm > 20 µm - ± 2 µm 0.5 mm min

± 0.2mm min

Connector type gold < 130 mm 0.10 to 5 µm (± 0.2 ) 0.5 mm min

± 0.2mm min

Bonding type gold < 130 mm 0.10 to 5 µm (± 0.2 ) 0.5 mm min

± 0.2mm min


*± 0.1mm mini on particular products
Contact us for other dimensions or thicknesses.
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Tin, Nickel and Silver plating on profiled bands or aluminium bars in full plating.
  Dimensions Deposit
Types of plating Bar - Section Thickness
Tin/bar 200/10 mm - 7m > 15 µm
Tin/section 35/35 mm - 7 m > 15 µm
Nickel/bar 200/10 mm - 7m > 10 µm
Nickel/section 35/35 mm - 7 m > 10 µm
Silver/bar 200/10 mm - 7m > 20 µm - ± 2 µm
Silver/section 35/35 mm - 7 m > 20 µm - ± 2 µm
Copper-plating/bar 200/10 mm - 7m > 6 µm - ± 2 µm


Contact us for other dimensions or thicknesses.
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Anodisation on aluminium or alloys of aluminium

Width of the coils: from 10 to 310mm.
Thickness of the coil : from 0.10 to 1 mm.
Standard thickness of anodisation : 5 µm (for isolating applications )

Contact us for other dimensions or thicknesses.
Brass plating on steel or alloys of steel.


Tolerances of the alloy composition : CuZn30 + or - 5%.
Width of the coils : from 10 to 210mm.
Thickness of the coil : from 0.30 to 2 mm.
Standard thickness of anodisation : less than 10 µm.

Contact us for other dimensions or thicknesses.

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Most important characteristics of the coating :
Covering of the metal by a set of layers.
Optical properties of strong absorption and low emissivity of the solar energy (a > 96% - å< 9%).
Resistant to salt spray, to the temperature changes as well as to corrosion.

Types of coating :
Full or selectiv on one side of the band.
Full on one side for panels .

Coated substrates :
Copper or aluminium
Contact us for other substrates.

Dimensions :
Width of the coils up to 340 mm.
Panels up to 2m x 1m.
Contact us for other dimensions or thicknesses.

 

 

 

Black oxydation on copper

Most important characteristics of the coating :
Coating the substrat with a suite of layers.
Optical properties with a strong absorption and a low emissivity of the solar energy (a > 94% - å< 12%).

Types of coating :
Full or selective on one side of the coils.


Coated substrats :
Copper
Contact us for other substrats.

Dimensions :
Width of the coils up to 200 mm.
Contact us for other dimensions.

 
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  SOFIPEM, Siaugues St Romain - 43300 SIAUGUES STE MARIE
Tel: +33 (0)4.71.74.21.09 - Fax: +33 (0)4.71.74.26.57 - Email : contact@sofipem.com
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